P214 23:31:30 13 FEB
BUILDING A NESTING DRUM KIT
16 JUN 2025

As an amateur drummer, I often play shows where I have to bring my own drum kit to the venue, which is particularly challenging because I do not have a car. Loading a full-size kit in and out of gigs is labour intensive even with transportation, and the idea of taking one on the Underground is unrealistic.

That led me to nesting kits: drum kits designed so the shells split open and pack inside one another like Russian dolls, making them much easier to transport. However, the ones I had seen on eBay were always prohibitively expensive, so I decided to try making my own.

I bought a cheap old bass drum with a fairly specific goal in mind: turn it into a nesting drum that would be much easier to transport without compromising too much on sound. I wanted something compact enough to be practical, but still usable as a proper gigging bass drum.

The finished bass drum closed
The finished bass drum open

The donor drum

This is the original 20" bass drum before any work had begun. I bought a cheap second-hand drum because I had never done such a conversion before and I wasn’t sure how successful the project would be.

The original blue donor bass drum before refurbishment

Cutting the shell in two

I needed to cleanly cut the drum in half, but I do not own any expensive benchtop woodworking tools. So I made a simple router jig that clamped to the side of a table and let me cut a clean, level line all the way around the shell.

A homemade router jig for cutting the shell evenly

This method of cutting was extremely loud and, in the end, not especially accurate. As I rotated the drum, it occasionally slipped, which created an uneven edge that I had to correct later with a lot of sanding. If I did this again, I would probably cut the shell with a handsaw instead and save my neighbours the noise.

Sanding

As mentioned above, I discovered that my jig was slightly inaccurate when it came to cutting a straight line all the way around the drum. To fix that, I first removed the high points from the shell with a hand-held drill and a sanding attachment.

After removing the higher points along the rim of each half, I sanded the entire edge with finer sandpaper on a flat surface to get it properly level.

Cutting the lip

Next, I reused my cutting jig with a hacked-together guard to remove a thin strip of material along the edge of each half, creating two interlocking rims so the drum would fit together neatly like a jigsaw puzzle.

The lip cuts

Overall, I am quite happy with how the interlocking rims turned out.

Adding locking hardware

At this point, I fitted three latches around the shell so the two halves could be secured together.

A latch fitted to help secure the nesting shell

Wrapping the shell

Once the structure was finished, I rewrapped the drum in black to give it a clean finish.

Wrapping the rebuilt shell

The completed nesting drum

Finally, I was done and the drum was assembled. Overall, it looked and performed very well. The following photo shows the drum at its first gig: a compact live setup where floor space and portability really mattered.

The completed refurbished nesting bass drum
The nesting drum kit set up for its first gig

Reflection

It ended up sounding great for its size and, with the addition of ultra-lightweight hardware, was much more portable than any other kit I’d seen. I could fit the snare and cymbals inside the bass drum and carry the rest of the hardware in a second bag, which made getting to gigs much more manageable. I learned a lot during this project, especially about where accuracy matters and where a rougher approach is good enough, and I will definitely be making another drum like this in the future.

I post more of my drumming projects and playing on my Instagram.